Astrakhan Shipbuilding Production Association

ASPO Main Yard

Hull Production

Production capacity for steel structures  fabrication is 12 000 mt per year:

  • Steel cutting by plasma and gas-cutting machines «Kristal» and «Omnimat»
  • Sizes of a plate for cutting: 2,4 x 10 m
  • Pressing machine with 800 mt load
  • Forming of flat products with thickness up to
    70 mm and with Ø up to 5 m

Assembly and Welding Production

  • Flat sections line
  • Line of tee beams assembly (height up to 1,5 m)
  • Fabrication of blocks with dimensions 10 x 16 x 6 m and weight up to 100 mt in the workshop (transportation by a trailer)
  • Possibility of assembly and removal of modules  with weight up to 1000 mt and dimensions 50 х 21 х 17 m (LхBxH) (transportation by vessel trolleys) to open assembly site

Staple

  • Length – 375 m
  • Width of the staple foundation – 13 m
  • Loading per 1 sq.m. – 60 mt
  • Two portal cranes with lifting capacity 32 mt each, radius is 28 m

Pipe Fitting Workshop

  • Pipe casting capacity – 1 200 mt per year
  • Pipe prefabrication, shot-blasting, annealing at a furnace, cutting
  • Automatic welding of flanges to non-ferrous pipes with  ø 20 - 250 mm and steel pipes with ø 32 - 325 mm
  • Cold and hot bending of pipes with diameter from 15 up to 377 mm, flow tests with pressure up to 1000 kg/cm2
  • Heat-treating of pipes and steel structures with dimensions 6 x 1,2 x 0,75 m 

Area for work with non-ferrous pipes

In the Pipe Fitteng Workshop there is an organized area for work with non-ferrous pipes: 

  • Cunifer
  • Stainless steel

There is performed assembly, preparation for welding and welding of pipe products.

Floating Dock

  • Staple deck length – 140 m
  • Distance between the towers – 25,5 m
  • Deck-bearing load – 60 mt per 1 m2
  • Docking vessels’ draught – 3,5 m
  • Releasing weight of vessels – up to 5400 mt

Outfitting Quay

  • Length of the outfitting quay – 250 m
  • Water depth at the quay – 5 m
  • Two portal cranes with lifting capacity 16 mt each, radius – 30 m
  • The utilities supply systems (electricity, oxygen, gas, water)

South Staple

  • Staple areas for relocation, outfitting and unloading of modules with  weight up to 1600 mt
  • Transverse railways
  • Transfer berth for floating crane “Volgar”
  • Areas for installation automobile cranes

Technical characteristics:

  • Dimensions of each of the two staple areas are 50 х 45 m
  • Design loading – 60 mt per m2
  • Possibility of work of two mobile cranes with loading capacity up to 300 mt
  • Total length of the berth – 110 m


ASPO Site №3

Hull Production

  • Steel structures capacity – 7 000 mt per year
  • Straight powered line of metal prefabrication
  • Plasma-cutting machines Kristal
  • Guillotine shears: metal thickness is up to 16 mm, length of edges is up to 8 metres
  • Hydraulic presses – 400 mt and 800 mt
  • Rollers for straightening and bending of  steel with thickness up to 20 mm

 Staple

  • 12 staple areas 170 х 520 m
  • Staple areas are equipped with nine portal cranes including two cranes with lifting capacity  80 mt and one – with lifting capacity 40 mt
  • Outfitting quay of 230 m length has two portal cranes of 27 mt lifting capacity